Are you looking for a reliable and efficient injection molding service provider? Our experienced and highly-skilled team of technicians are AS9100D and ISO 9001:2015 certified, and will guide you through every step of the injection molding process to ensure that your product meets all your expectations.

At Coreprint Patterns, we employ state-of-the-art technologies and modern tools to ensure high quality products with outstanding precision. With us, you can rest assured that all our processes are designed to deliver optimal results within the shortest turnaround time possible.

Our team is knowledgeable in all areas of the plastic manufacturing process, from design development to material selection, prototyping, manufacturing and assembly. We also have years of experience in designing custom solutions for specific requirements and creating innovative designs for various applications and sectors including the medical, consumer product, and aerospace industries.

When you work with us, you get more than a one-time service provider; you get a strategic partner that will add value to the entire project. Contact us today to discuss your molding needs and let us show you how we can make your project come to life!

  • An injection molded production mold of a deep well plate for minimizing supply chain disruptions
  • Another view of an injection molded production mold of a deep well plate for minimizing supply chain disruptions

Locally manufactured 2.0 ml 96-Well Deep Well Plate

Learn more about this project and see a functional comparison vs. a Nunc plate

Learn more about Medical Injection Molding services

Plastic Injection Molding Service

Coreprint Patterns is your go-to source for superior quality plastic injection molding service. We’re dedicated to making sure every customer receives the highest levels of value and service, from start to finish.

We work with you to evaluate the manufacturability of your part design. The earlier you involve us in the product development, the more we can help you avoid potential pain points for manufacturing, saving you time and money.

In addition to assisting with product design improvements, our experienced designers and machinists will work with you to determine the ideal mold configuration for your project by taking into consideration factors such as:

  • Flexibility
  • Material consumption
  • Cycle times
  • Initial investment
  • Start-up times
  • and maintenance costs

Injection Mold Services

  • Injection Mold Tooling
  • Injection Mold Manufacturing
  • Mold Sampling
  • Production Runs
  • Clean Room Manufacturing

Learn more about our Injection Mold Services

Injection Mold Tooling

  • Prototype Molds
  • Production Molds

  • Hot Runner Molds

  • Two-Plate and Three-Plate Molds
  • Multicavity Molds
  • Multifamily Molds

Learn more about our Injection Mold Tooling

Plastic Injection Molding Process

At Coreprint Patterns, we have years of experience in the field and understand the injection molding process to ensure a cost-effective injection molding cycle. Injection Molding is a process consisting of several key stages.

An image of the plastic injection molding process

First, clamping force is used to press the two halves of the mold together. Then, molten plastic material is injected into the cavity between the two halves. This material then needs to dwell in this cavity while it goes through the cooling process and the plastic solidifies. After a certain amount of time has passed, the clamps will open and separate, allowing for the removal of the products that have been produced with this injection molding process.

Finally, these products are ejected from the mold and can be used right away. After a finished injected mold has been created, it can be used to create multiple parts quickly and easily. This process is cost-effective and efficient, allowing for many parts to be produced in a short span of time with consistent quality results due to the precision of the molds. The molds can also be kept and reused over time in order to keep production costs low. With proper maintenance, these molds can last for years and help support a reliable supply chain.

Temperature control and temperature resistance are essential in injection molding. The mold needs to be kept heated, at an optimal temperature, for the molten material to flow properly into the mold and ensure a consistent shape and size of the finished part or product. Too little heat will lead to imperfections, while too much heat can cause warping or other defects. The materials used also need to have good temperature resistance so that they do not degrade when heated and injected into the mold.

How We Work With You

At Coreprint Patterns, we first review your plastic injection molding online quote and consult with you to ensure your specifications, lead time, and price fit your project needs. We then use your 3D part data to CNC-machine a high-quality injection mold.

Once the molded parts are created, we will send samples to you for approval. Once the mold is refined and approved, we start production. Our team has experience with a variety of products and parts, ranging from small medical devices and inserts to large automotive, aerospace, and defense parts.

Benefits of Plastic Injection Molding

Plastic injection molding is a manufacturing process that produces parts or components by injecting molten plastic material into a mold. It is one of the most commonly used processes for creating plastic parts due to its cost-effectiveness, consistency, and fast lead times.

Cost Savings

One of the main benefits of plastic injection molding is that it offers cost savings compared to other traditional manufacturing processes. The molds used in this process last longer and require less maintenance than molds made from other materials, which helps to reduce costs over time.

Additionally, since the molds remain relatively unchanged between batches, a manufacturer can produce large quantities of parts or components with minimal setup time and without having to purchase additional materials. This means that fewer resources are needed to complete each job, resulting in cost savings for the company.

Consistency and Quality

Another advantage of plastic injection molding is that it produces products with consistent quality and design features. This is because the molds used in the plastic injection molding process are designed to be very precise so that each part or component produced has identical dimensions, texture, color, etc.

This eliminates any potential defects that may arise due to human error or machine variability from one batch to another. As a result, customers can expect high-quality products every single time they order from you.

Faster Production Times

Finally, plastic injection molding offers faster production times than other manufacturing methods due to its automated nature. Since all of the steps involved in producing parts or components are done by an injection molding machine rather than people, it eliminates potential delays caused by manual labor or human error.

In addition, once a product design has been finalized and approved for production, it can be quickly replicated across multiple batches with little additional setup time required—which saves both time and money for manufacturers!

For Flawless Injection Molding with Unsurpassed Precision

At Coreprint Patterns, we offer a full range of tooling services to make your injection molding project a success! Our team of experienced and skilled engineers can create the perfect mold for your project, no matter the size or complexity.

Injection Mold Services

Injection Mold Tooling

Injection mold tooling is the process by which tools are created that are used to produce plastic parts with an injection molding machine. Injection mold tooling is a key factor in the successful production of plastic parts.

At Coreprint Patterns, we specialize in designing and building high-quality injection mold tools for our customers. Our team has extensive experience with the entire injection process, from the design phase to final production. We understand that each customer’s needs are unique and strive to create molds that are tailored to their specific requirements.

Our team also provides preventative maintenance services to ensure that your injection mold tools lasts for years. We offer solutions for all your injection mold tooling needs at competitive prices.

Injection mold tooling is the process by which tools are created that are used to produce plastic parts with an injection molding machine. Injection mold tooling is a key factor in the successful production of plastic parts.

At Coreprint Patterns, we specialize in designing and building high-quality injection mold tools for our customers. Our team has extensive experience with the entire injection process, from the design phase to final production. We understand that each customer’s needs are unique and strive to create molds that are tailored to their specific requirements.

Our team also provides preventative maintenance services to ensure that your injection mold tools lasts for years. We offer solutions for all your injection mold tooling needs at competitive prices.

Mold sampling in injection molding is the process of testing the first article inspection samples taken from the injection molds for accuracy and consistency, to ensure that all parts produced are identical to the original design specifications. When you choose Coreprint Patterns for your injection molding, you can rest assured your injection molded parts will match the design specifications with perfect accuracy.

Our team uses the latest tools and technology to conduct first article inspections, while also working closely with customers to develop a sampling plan that meets their specific needs. We factor in lead time, product features, cost and material availability as part of this process.

With our quality control procedures in place and state-of-the-art measurement systems on hand, you can trust that each injection molded part produced is consistent to the original design—every single time.

A production run is the process of producing a large volume of identical parts from a single tooling setup. The goal is to achieve maximum efficiency, with minimal waste material and cost.

At Coreprint Patterns, we specialize in offering production runs that provide quality and precision with faster turnarounds. We utilize the latest CAD/CAM software, combined with advanced manufacturing techniques such as CNC machining and robotic automation, to create high-quality parts that meet your exact requirements.

Our state-of-the-art measurement systems ensure that each part produced conforms to design specifications, so you can be sure you’re getting the best product possible.

At Coreprint Patterns, we are dedicated to providing our customers with the highest quality injection molding services available. That’s why we offer clean room manufacturing for your injection molding needs.

Our cleanroom facility is designed to create parts that are free of dust, dirt and other contaminants that can affect the outcome of the product. Our advanced technology and equipment allow us to manufacture products in a controlled environment with greater accuracy and precision, ensuring that you get exactly what you need—every single time.

Injection Mold Tooling

Prototype mold tooling provides a solid foundation for the manufacturing of high-quality parts. This process creates a prototype that accurately represents the desired design, reducing manufacturing costs and ensuring quality control.

The prototyping phase also allows stakeholders to evaluate the product in its intended environment, making changes where necessary before full production begins. This results in higher customer satisfaction and successful end products.

A production mold is the actual tool used to produce a part or component through injection molding. It is designed to precision specifications and takes into account factors such as material selection, product size, wall thickness, design features, and more.

Production molds are essential in ensuring that each component is consistently produced with high quality, accuracy, and repeatability. They are also essential for meeting customer requirements and staying competitive in the market.

By leveraging computer aided design and manufacturing, we can create production molds that are capable of producing consistent, reliable parts time and time again.

A hot runner mold is a type of production mold that uses heated runners to inject molten material into the mold cavity. It is designed to save materials and reduce energy consumption during the injection molding process, as well as to improve product quality.

Hot runner molds are more expensive than traditional cold runner molds, but they are more energy efficient and can produce components with greater precision.

Coreprint Patterns offers both Two-plate and Three-plate Molds to meet the needs of different projects.

The two-plate mold is generally preferred when the design is simple and consists of only one face profile. Its simpler construction makes it suitable for lower volume production at a cost-effective price point.

On the other hand, the three-plate mold is more complex, allowing for multiple faces to be formed simultaneously. This kind of tooling is ideal for higher production volumes as it permits faster cycle times and greater product consistency over time.

Ultimately, choosing between two or three plate molds depends on your project’s specific requirements and desired output volume.

With Multicavity Mold tooling, multiple parts can be created simultaneously which helps to reduce material costs per unit as well as decrease overall cycle times. Additionally, these molds are capable of producing complex shapes with precision and accuracy, making sure that the quality of the end product is consistent.

This makes them an ideal solution for high volume production where cost savings and fast deliveries are essential. At Coreprint Patterns all our multicavity molds are custom made to meet your exact needs and requirements, allowing you to get the best possible results in a time-efficient way.

Multifamily molds are injection molds that contain multiple cavities, each of which corresponds to a different part. This type of mold is commonly used when producing components that need to be combined into one final product, such as screws and washers.

The advantage of using multifamily molds is that they reduce cost by eliminating the need for separate tooling for each part while increasing efficiency by enabling multiple parts to be made at once. Additionally, this type of mold allows for greater flexibility in design since multiple parts can be made with the same tooling.

With the custom options that Coreprint Patterns offers, you can get the best possible end product tailored specifically for your requirements.

“Our goal is to become your strategic partner, not a one-time supplier.”

Injection Molding Applications

Injection molding is a versatile, cost effective manufacturing process used to create products and other mechanical parts for a wide range of applications.

Plastic Injection in the Medical Industry

Plastic Injection Molding is a popular choice for the medical industry as it is capable of producing parts and components with extreme precision and accuracy, ensuring that they meet all health and safety regulations.

Common uses for injection molded medical products include syringes, diagnostic tools, dental crowns, surgical instruments, prosthetics and more. By utilizing this manufacturing method, the medical industry can provide quality products to its customers while still remaining economical.

Plastic Injection in the Aerospace Industry

In the aerospace industry, precision and accuracy are essential. Plastic injection molding is an ideal solution to meet these needs as it can create intricate parts with highly precise dimensions and uniformity. The process is also cost-effective, allowing aerospace components to be produced in large quantities quickly and efficiently.

Common uses for injection molded aerospace products include aircraft components such as landing gear, fuselage floor panels, and interior trim pieces, as well as missile components such as wing spars and fuel tanks. By utilizing this manufacturing method, the aerospace industry is able to produce a wide range of high-quality components quickly and cost-effectively.

Plastic Injection in Consumer Products

Plastic injection molding is an ideal choice for producing parts and components for consumer products as it allows for precise and accurate manufacturing of parts in a cost-effective, efficient manner.

Common uses for injection molded consumer products include toys, kitchenware, automotive components such as body panels, and packaging materials. The process also allows for flexibility with design, allowing different levels of customization depending on the product specifications. By utilizing this manufacturing method, the consumer products industry can produce high quality parts that are both reliable and economical.

The Injection Molding Machine

Injection molding machines are complex, automated pieces of equipment that use injection pressure to inject molten plastic into a mold cavity. The injection unit is the most important part of an injection molding machine as it is responsible for injecting the material at the appropriate temperature and pressure.

Mass production can be achieved through the utilization of multiple molds on a single machine or multiple machines working in tandem. By selecting the right type of equipment and taking advantage of advanced features, the injection molders at Coreprint Patterns can achieve repeatable results with excellent accuracy and efficiency, making this method ideal for producing consumer goods.

Why Work With us

Coreprint Patterns is the perfect choice when it comes to choosing a manufacturing partner. We consistently strive to exceed customer expectations with our quality products, reliable delivery, and competitive prices. What sets us apart from the rest is that we are an AS9100D and ISO 9001:2015 certified company, which guarantees the highest level of quality assurance.

In addition, we take pride in being a ‘strategic partner’ for our customers, providing added value through personalized consultation services and detailed production follow up. With us as your manufacturing partner, you can rest assured knowing that your project will be managed with dedication and commitment.

Quality Results, Every Time

Our injection molding services are designed to help you create top-of-the-line products using the latest injection molding technologies and tools. Our team of experienced professionals has years of experience in injection molding and can help you produce high-quality products quickly and efficiently. Our manufacturing processes are highly reliable and provide consistent results every time.

Streamlined Processes

Our injection molding process is designed to reduce production costs and streamline processes. Our industry-leading technologies and tools allow us to quickly and efficiently produce high-quality products, saving you time and money. We also offer flexible tooling options, allowing you to create custom injection molded parts that fit your specific needs.

Expert Assistance

Our team of experts is here to help you every step of the way. From product design to tooling, we provide the guidance and assistance you need to ensure successful results. Our team is highly knowledgeable and can answer any questions you may have about injection molding or our services. With our expert assistance, you can rest assured that your product will be created with the highest quality standards.

Request Your Free Injection Molding Quote Today

Our quotes are delivered quickly—often within 24 hours—based on the details of your project and injection molding needs. We’ll reach out to you with all the details of the quotation and provide any answers you require about the injection molding process, materials, and more.

Frequently Asked Questions

It can be difficult to determine exactly how much it will cost for an injection molded part, since there are several factors that come into play. First, the size and complexity of the part being molded will have an effect on the price; larger, more complex parts require more material and more time to inject, so they naturally cost more.

Second, the type of plastic used in injection molding will also affect the cost; different kinds of plastics have different melting points and flow characteristics which need to be taken into account when forming a part. Finally, the number of injection molds required for your project is important; multiple molds could mean added costs due to setup fees, tooling costs, etc.

In general, however, you can expect injection molded parts to cost anywhere from $1 – 10 per unit depending on the project.

Injection molding is a complex process that involves melting plastic pellets and injecting them into a custom-made mold. The mold temperature must be carefully controlled to ensure the molten plastic flows properly, while the injection speed and pressure must also be monitored to ensure that the finished product meets quality standards. Additionally, the right choice of plastic materials must be made in order to ensure optimal strength, durability and other properties desired for the finished part or product.

Injection molding is a versatile manufacturing process that can be used with many different types of plastics, including polypropylene, acrylics, nylon, polycarbonate, and ABS.

Polypropylene is often the plastic of choice for simple parts or those needing a high degree of flexibility, while acrylic or nylon are commonly used when more strength or heat resistance is needed. Polycarbonate offers superior impact resistance and clarity, while ABS is known for its toughness and durability. Depending on the application you’re aiming for, any one of these could be suitable.

The team at Coreprint Patterns will be able to assess your needs and recommend the appropriate thermoplastic material for your project.

Custom injection molding is one of the most cost-effective manufacturing processes available, as it involves lower tooling costs and faster production cycles. Additionally, injection molding yields relatively consistent parts from batch to batch. The length of the injection molding cycle depends on the complexity of the part being molded and can range from a few seconds for smaller, simpler parts to several minutes for larger, more complicated parts.

Injection molding is the process of using thermoplastic or thermoset materials to create parts or products by injecting heated liquid plastic into a mold. The terms “molding” and “moulding” are often used interchangeably, but technically the term “molding” tends to refer to larger-scale processes like casting and extrusion, while “moulding” is more specific to injection molding.

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